Manufacturing processes have evolved significantly over the last 40 to 50 years. Gone are the days when it was common practice to produce items in bulk, only to be stored in inventory until they were needed.
The primary objectives of a production facility during that time were:
- To keep employees busy
- To keep production up
- To minimize variations in standard products
- The industry has changed quite a bit since then. Today's environment of rapidly changing and variable products recognizes that excess inventory means reduced liquid capital and obsolete materials. Why have money tied up in products that aren't being used?
The industry has shifted towards dramatic reductions in work in process levels, avoiding the wasteful expenditure of resources and increasing manufacturing efficiency. A key feature in these improvements is the Multi-Level Bill of Material.